Category : Science and Education
Archive   : SWRADIO4.ZIP
Filename : CARRADIO.TXT

OLD CAR RADIOS


You have just purchased an old car radio for a dollar or two at a yard sale.
So, how do you go about hooking up a 12-volt supply and speaker to it, much
less a shortwave converter kit??? What you have in front of you is the bare
metal case of the radio with the volume control/on-off switch and tuning
knob in front and either a bunch of colored wires or just a funny-looking
connector in back. So, what's next?

Well, you need the proper tools. Get a couple of assorted screwdrivers, both
regular and Phillips to remove the cover from the radio. Dig out a
voltmeter or VOM, or anything that will measure ohms (if you don't have one,
borrow one from a friend). Fetch your trusty soldering iron and solder and
your needle nose pliers and wire stripper/clipper. These are the basic
tools. If you don't already have them and can't somehow get a hold of them
then you have no business building electronics projects anyhow. A scope
would also help speed up things, but many hobbyists can't afford one. Oh,
yes, you will also need a small 4 - 40 ohm speaker (8 ohms is best) that you
salvage from a broken transistor radio, or some such. Most hobbyists have a
half dozen of these lying around.

You will use the ohmmeter, your power of observation, and a bit of reasoning
and common sense to figure out what the wires or tabs coming out of the car
radio chassis mean. You need to identify the following terminals: the power
+12 volts and ground, and two speaker terminals (if the radio has wiring
for more than one speaker, which is probable, then you need to find only the
two terminals for any ONE speaker).

Finding the ground terminal is easiest. If there are colored wires coming
out of the radio, the BLACK wire is the likeliest suspect. Ok, power up your
ohm meter and clip one lead to the metal chassis of the radio. In turn test
each wire or tab for zero ohms (or just a fraction of an ohm) resistance
from the lead to the chassis. The only one with the zero or near-zero
reading is the culprit, the ground lead. Label it with a small piece of
masking tape.

Locating the +12 volt terminal takes a bit more work. If there is one and
only one red wire coming out of the radio, that is probably it, but do not
take it for granted. Now, open up the chassis by unscrewing one or more of
the sheet metal plates enclosing the works of the radio. You need to get
access to the back of the volume control, which also happens to have an
on/off switch mounted on it. Find the two terminals on the back of the
on/off switch. Twist the volume control so the on/off switch clicks ON. Now,
measure the resistance from either terminal on the back of this switch to
each wire or terminal coming out of the chassis of the radio (paying
particular attention to the RED wire, if there is one). You will read a zero
or near-zero resistance from only one wire or terminal to the on/off switch.
This is +12 volts. Label this wire or tab. Reinstall the metal plates on
the chassis to close it up.

The final step is to find two leads for any one speaker. You will test the
remaining, unlabeled leads or tabs. You will now for the first time power up
the radio. Get your 12 volt regulated power supply (the enclosed file
POWERSUP.TXT gives details on building one if you need to do so), and attach
the +V and GND leads to the terminals on the radio that you have labeled in
the steps above. Carefully apply power. Turn on the on/off switch of the
radio. If the fuse on the power supply has not blown, then you are probably
all right.

Now with your VOM on volts function, read the voltage between the chassis
(ground) and each of the unlabeled terminals. If you read +12 v on any of
them, this is the lead supplying juice to a power antenna accessory, and you
will label it so and leave it alone from now on. Most or all of the leads
should give you a low or no voltage reading to chassis ground. Fine so far.

Disconnect the power. Attach one or two feet of hookup wire to the radio's
antenna jack... solder or crimp it on if you do not have an antenna plug.
This is so the radio will now receive broadcast signals. If you have a
scope, the rest is easy. Just connect scope in turn to each set of two
unlabeled terminals. Set the scope time scale to 200 microseconds per
division and the volts/division to about 5. With the power on to the radio,
look for a scope display that looks like an audio signal (scrambled sine
waves of various amplitudes). Sets of two terminals giving this display are
likely suspects of being speaker terminals. Continue with tests below.

If you can't get a scope or do not know how to use one, that is o.k. You
will now use that old minispeaker mentioned above. With the power on to the
radio and a wire attached to the antenna jack as above, clip to the speaker
leads (using alligator clip terminated test leads if you have them, if not,
just plain old wires with the ends bared and crimped as necessary with
needle nose pliers) each set of two radio terminals you want to test. For
each test turn the radio volume up and tune the dial a bit. You will very
soon find a set of terminals that works. If you had happened to hook up one
terminal of each of two different speaker outputs, you will get weird broken
up sounds or other strange behavior. Test all the unlabeled terminals and
you will find the pairs that sound best. These sets are intended to go to
the same speaker.

Now, assuming that you have not blown out the speaker (unlikely if you have
carefully! followed the instructions above), you can permanently connect the
speaker to the terminals you found, or you can hook up a better speaker that
you have been saving for the purpose, as your prefer.

That's all for this stage. Now on to building and installing the shortwave
converter.
---

Important note:
Make ALL ohms readings with the power to the radio OFF, otherwise you will
likely blow out your VOM. When changing wired connections, in between taking
readings it is also safest to turn the power off. While there is little or no
shock hazard while working on low voltage transistorized radio circuitry,
there is always the danger that you will damage the radio itself, your
instruments, or your tools if you do not know what you are doing. Have an
experienced electronics hobbyist or technician assist you if you are new to
this.